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Suzuki Samurai 4.9:1 Transfer Case Gear Set

  • Suits 1986 to 1995 Suzuki Samurai
  • Low Range reduction is 4.9 to 1 (115% low range reduction). High Range reduction is 12%
  • Includes new precision cut gears, counter shaft, needle bearings, shims, O-ring, gaskets, and input/output seals
  • Heavy Duty Samurai T-Case Output Shaft recommended
  • Made out of Japanese SCM415 alloy for its greater strength and wear resistance
  • SCM415 outperforms the 8620 material in yield and ultimate tensile strength
  • Note: The recommended tire size for the 4.9 gears is 31″
  • Installation Instructions

Original price was: $688.62.Current price is: $585.33.

In Stock
SKU: STC-491N Categories: , , Brand:

Description

Suzuki Samurai 4.9:1 Transfer Case Gear Set

Samurais are incredibly capable off-road. Unfortunately they are limited by their minuscule 26-inch diameter tires.  Even small jumps in tire size result in terrible high range gearing.  You may even lose the ability to use 5th gear on the road.  Luckily the Samurai has a very unique transfer case that is easy to re-gear with near stock high range and very deep low range gears.

Lower low range gears (numerically higher ratio) are essential for rock crawling.  Our 4.9:1 gears reduce low range by 115% while high range is reduced only 12%.  That high range reduction is the sweat spot for 31-inch tires.

Each kit contains new precision cut gears, new counter shaft, needle bearings, shims, o-ring, gasket kit, and Trail-Safe input and output seals.

Heavy duty front output shaft recommended (Click Here). Minor grinding of case is necessary for installation.

Note: The recommended tire size for the 4.9 gears is 31″

    • Low Range reduction is 4.9 to 1 (115% low range reduction). High Range reduction is 12%
    • Includes new precision cut gears, counter shaft, needle bearings, shims, O-ring, gaskets, and input/output seals
    • Heavy Duty Samurai T-Case Output Shaft recommended
    • Made out of Japanese SCM415 alloy for its greater strength and wear resistance
    • SCM415 outperforms the 8620 material in yield and ultimate tensile strength
    • Installation Instructions

 

 WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov

Vehicle Fitment:

1986 Suzuki Samurai Transfer Case Gears
1987 Suzuki Samurai Transfer Case Gears
1988 Suzuki Samurai Transfer Case Gears
1989 Suzuki Samurai Transfer Case Gears
1990 Suzuki Samurai T-Case Gears
1991 Suzuki Samurai T-Case Gears
1992 Suzuki Samurai T-Case Gears
1993 Suzuki Samurai T-Case Gears
1994 Suzuki Samurai T-Case Gears
1995 Suzuki Samurai T-Case Gears

All products carry our 12 Month Limited Warranty. All warranties are limited to the original purchaser and are not transferable to subsequent owners of the product. The warranty period begins on the purchase date. Trail-Gear warrants that it will repair or replace, free of charge, any eligible product which, under normal conditions of use and service, proves to be defective in materials or workmanship. This warranty does not cover any labor costs incurred in diagnosis of defects, removal or reinstallation of a product, nor does it cover any other consequential expenses.

 

Warranty Exclusions

Trail-Gear Inc. warranty does not cover, and Trail-Gear Inc. shall not be liable for, any undertaking, representation, or agreements made by dealers or other third parties selling Trail-Gear products, except where such agreements are within the provisions of this Warranty.

Specifically excluded from this warranty are failures caused by lack of maintenance, misuse, negligence, modification, abuse, improper application, crash damage, installation or operation, or failures caused by unauthorized service or use of unauthorized parts.

Additionally excluded from this warranty are parts which are subject to normal wear and tear, such as bushings, fluids, hoses, gaskets, belts, etc. Products not manufactured by Trail-Gear Inc. are excluded from any warranty and shall be handled with the original manufacturer.

All parts used in a competitive racing environment are excluded from this warranty. If, after inspection, a part returned, under any warranty, is deemed to be ineligible for warranty repair or replacement, the part may be repaired or replaced for a discounted cost. Return shipping charges will apply. Any part for which a warranty replacement is sought must be returned to Trail-Gear Inc. before any replacement items can be shipped. All replacement parts shipped before the suspect part has been received and evaluated by Trail-Gear, MUST BE PAID IN FULL. In such a case, after the suspect part has been received and approved for a warranty replacement, the purchase price for the replacement will be refunded.

To begin your warranty claim:

    • Please contact Trail-Gear Inc. at 559-252-4950 or email sales@trail-gear.com prior to returning any product under warranty to verify that warranty is still in effect.
    • Products must be shipped back to Trail-Gear Inc. at the expense of the customer.  Ship all products to:
      ATTN: WARRANTY
      5356 E. Pine Avenue
      Fresno, Ca 93727.
    • Please place a clearly marked copy of the original invoice on the outside of the package.
    • Please include a short note stating the problem you are experiencing.

 

If any of the above mentioned policy is not met, the package will be refused or warranty claim denied. By completing the steps above, this will ensure faster processing of your claim so that Trail-Gear can get your product back to you as quickly as possible. All warranties are generally processed within 2-3 business days of Trail-Gear receiving the parts from you. Additional delays may be incurred if product needs additional testing or repairing.

If you are an international customer, please email the warranty department at sales@trail-gear.com to receive further instruction. International customers may have the option to field destroy an approved warranty to avoid costly return shipping. In this case, any shipping charges for replacement parts will be at the expense of the customer.

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    • Suits 1986 to 1995 Suzuki Samurai
    • Low Range reduction is 6.5 to 1. High Range reduction is 20% (1.7 to 1)
    • Includes four new precision cut gears, counter shaft, needle bearings, shims, O-ring, gaskets, and input/output seals
    • Upgraded Trail-Safe seals included at no additional cost
    • Heavy Duty Samurai T-Case Output Shaft recommended
    • Made out of Japanese SCM415 chromoly alloy steel for its great strength and wear resistance
    • SCM415 outperforms the 8620 material in yield and ultimate tensile strength
    • Installation Instructions
    • Special Seal Instructions
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